UHP 600 2400/2700 Graphite Electrode for Eaf Steel Making
Manufacturing Process of Ultra-High-Power Graphite Electrodes
The manufacturing process of ultra-high-power graphite electrodes is a complex and highly specialized one, requiring extensive knowledge and expertise. The process involves the following steps:
Raw Material Selection: The first step in the manufacturing process is to select high-quality raw materials. Raw materials used in the production of ultra-high-power graphite electrodes include petroleum coke, pitch coke, and needle coke.
Crushing and Grinding: The raw materials are crushed and ground into fine powders.
Mixing: The powdered raw materials are mixed with a binder, such as coal tar pitch or petroleum pitch, to form a paste.
Forming: The paste is then pressed into the shape of an electrode using molds.
Baking: The formed electrodes are then baked in furnaces at high temperatures to remove the binder and convert the raw materials into graphite.
Impregnation: The baked electrodes are then impregnated with resins to increase their strength and density.
Graphitization: The impregnated electrodes are then graphitized at high temperatures, further enhancing their strength and electrical conductivity.
Machining: The final step in the manufacturing process is machining, where the electrodes are shaped and sized according to customer specifications.
Specifications for RP, HP, UHP graphite electrodes with nipples: | RP | HP | UHP |
Electrode:
Bulk Density≥ 1.56g/cm3
Specific Resistivity≤ 8.5μm
Bending Strength≥ 10.0MPa
Elastic Modulus≤ 9.3GPa
Thermal Expansion Coefficient≤ 2.7x10 -6/°C
Ash≤ 0.5%
Nipple:
Bulk Density≥ 1.68g/cm3
Specific Resistivity≤ 7.0μm
Bending Strength≥ 14.0MPa
Elastic Modulus≤ 13.7GPa
Thermal Expansion Coefficient≤ 2.5 x10 -6/°C
Ash≤ 0.5% | Electrode:
Bulk Density≥ 1.65g/cm3
Specific Resistivity≤ 6.5μm
Bending Strength≥ 12.0MPa
Elastic Modulus≤ 10.0GPa
Thermal Expansion Coefficient≤ 2.2x10 -6/°C
Ash≤ 0.3%
Nipple:
Bulk Density≥ 1.74g/cm3
Specific Resistivity≤ 5.5μm
Bending Strength≥ 16.0MPa
Elastic Modulus≤ 14.0GPa
Thermal Expansion Coefficient≤ 2.0 x10 -6/°C
Ash≤ 0.3% | Electrode:
Bulk Density≥ 1.68g/cm3
Specific Resistivity≤ 5.8μm
Bending Strength≥ 16.0MPa
Elastic Modulus≤ 14.0GPa
Thermal Expansion Coefficient≤ 1.9x10 -6/°C
Ash≤ 0.2%
Nipple:
Bulk Density≥ 1.76g/cm3
Specific Resistivity≤ 4.5μm
Bending Strength≥ 18.0MPa
Elastic Modulus≤ 16.0GPa
Thermal Expansion Coefficient≤ 1.4 x10 -6/°C
Ash≤ 0.2% |
Packing & Delivery
REMARK: the above data is just on standard of YB/T, the actual product is big different from the above. For the actual, be free to contact us, please.
Service: We can supply you with free samples, a booklet, a laboratory test report, an Industry Report, etc.
Welcome to our factory and company for a visit!
Company profile
zhenAn has been in the business of ferroalloy for 30 years now. It is a leading manufacturer and supplier of ferro silicon,silicon manganese,silicon metal,silicon carbide,high carbon silicon and so on.our company is a large-sized production enterprise integrating research, development, production and sales.
Our company locates in Anyang city,Henan province of China a total area of about 15,000 square.With many years growing and developing,our company has domestic advanced smelting furnaces,crushing and screening production lines with annual output of 20000 tons.At the some time has two laboratories and a metallurgical materials testing center with dozens of senior researchers.The products are supplied to many large and medium-sized iron and steel enterprises in China, and exported to Japan, Korea, India, Europe and the United States.
FAQ
Q: Where can I get product and price information?
A: Send us inquiry e-mail, we will contact with you when we receive your email,or contact me on chat app.
Q: What is the term of the delivery?
A: FOB, CFR, CIF, etc.
Q: How to delivery the goods?
A: We deliver the goods by truck to port, or loading in container in factory.
Q: Are you trading company or factory?
A: We are direct factory and have the most advanced machine and about 200 employee in our 30000m2 workshop.
Q: What's the delivery time?
A: 2-3 weeks after got the deposit.
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